Carbon steel is an alloy steel with iron as the matrix and mainly containing carbon elements. According to the carbon content, it can be classified into low-carbon steel (<0.25%), medium-carbon steel (0.25% - 0.60%) and high-carbon steel (>0.60%). In numerical control machining, different types of carbon steel have their own unique performance advantages:
- Low-carbon steel has good ductility and plasticity, and is easy to form and weld. CNC machining low-carbon steel parts are often used to manufacture structural components such as thin plates and steel pipes.
- Medium carbon steel has both high strength and good toughness, making it an ideal material for manufacturing mechanical parts, shafts, connectors, etc.
- High-carbon steel has high hardness and strong wear resistance, and is suitable for manufacturing tools, molds, springs and other components with high wear resistance requirements.
1. Characteristics and technical parameters of numerical control machining
Cutting speed and spindle speed:
When performing turning and milling operations on CNC machined parts, we usually use a cutting speed of 100-250 m/min based on different carbon steel materials and tool selections.
Feed rate:
To achieve the best processing effect, we choose a reasonable feed rate. For example, in turning operations, when the feed rate per tooth is set at 0.2mm/ tooth, the feed rate is approximately 958.4 mm/min, while maintaining good cutting stability.
Cutting depth:
According to the complexity and size requirements of the parts processed by CNC, the cutting depth is usually adjusted between 1 and 5mm. This can not only ensure the processing efficiency but also guarantee the surface quality of the product.
2. Processing details
| Machining Metal | Titanium, Aluminum, Copper, Brass, Bronze, Stainless Steel, Steel, Delrin, Nylon, Neoflon, PTFE, Teflon, Ultem, Torlon, PEEK, Acrylic, PMMA,PC, Polycarbonate, PAI, PPS, PA, PET, PEI, PE, PVC, PP, ABS, PEP, PS, PSF, PI, PMMI, PABM |
| Parts Size | Milling Parts ( MAX) :Length 1030mm,Width 800mm, Height 750mm. Turning Parts ( MAX) :Diamter 680mm,Length 750mm. |
| Tolerance | 0.01mm |
| Secondary Services | Assemble, Plating Zinc Color (Machining Steel Parts), Anodize, Anodize Color, Hard Anodize, Hard Anodize Teflon (Machining Aluminum), Electroless Nicke (Machining Aluminum Parts,Machining Stainless Steel Parts,Machining Brass Parts ), Passivation (Machining Stainless Steel parts ),Sand Blasting (Machining Aluminum parts ),Brushed ( Machining Aluminum parts,Machining Stainless Steel parts ),Bluing and Blackening (Machining Steel parts),Trivalent Chromium Process (Machining Aluminum parts ), Welding, brazing, soldering, Centerless Grinding and Burnishing |
3.Machining equipment
Our company has a complete numerical control processing equipment system. Covering CNC Machining Center, 3 Axis, 4 Axis, CNC Lathe, Lathe, CNC Turning Centers, Horizontal 8/12-position Hydraulic Youdaoplaceholder0, Milling Machine, Grinding Machine, Drill Press, Tapping Center, Rotary Indexer and Punch equipment. Relying on advanced equipment and rich processing experience, we can efficiently meet the processing demands of various complex-structured parts and achieve dimensional accuracy as high as ±0.01mm. Whether it is mass production or small-batch customization, we always adhere to strict quality standards and provide extensive services to multiple high-demand industries such as automobiles, electronics, medical care, and industrial equipment. We are committed to offering customers high-quality, stable and reliable CNC component solutions.
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